Recycling & Preparation
- Sorting, washing & decontamination
- Shredding into uniform flakes
- Melt filtration & compounding
Manufacturing & Operations
High-Capacity Recycling & Reliable Manufacturing
Indonesia-based production with Singapore oversight. End-to-end lines for sorting, washing, shredding, extrusion, pelletizing, and product molding — built for scale and consistency.
- 3+ production lines with 24/7 capability
- Recycled pallets, strapping bands, and plastic pellets
- Batch traceability and export-ready documentation
Production Capabilities
End-to-end recycling with dedicated lines for pallets, strapping bands, and recycled pellets.
Pelletizing (Compounding)
- Single & twin-screw extrusion
- Consistent MFI & color control
- Batch traceability
Pallet Molding
- Nestable & rackable designs
- Hygienic, moisture-resistant
- Export-ready dimensions
Strapping Bands
- PET & PP, high tensile strength
- Width & thickness options
- Embossed / smooth finish
Materials & Outputs
| Material | Inputs | Process | Primary Outputs | Applications |
|---|---|---|---|---|
| HDPE | Post-consumer & industrial scrap | Wash → Shred → Extrude | Pellets (custom MFI) | Pallets, containers, sheets |
| PP | Bins, crates, trim waste | Wash → Shred → Extrude | Pellets (black/natural) | Pallets, straps, components |
| PET | Bottles & preforms | Wash → Flake → Extrude | PET straps, pellets | Palletizing & packaging |
*Specifications above are typical; final specs adjusted per customer requirement and testing.
Equipment & Technical Specs
Key machinery across washing, shredding, extrusion, pelletizing, pallet molding, and strap production — with in-house QC.
Washing Lines
Shredders & Granulators
Single / Twin-Screw Extruders
Pelletizers
Pallet Molding
PET/PP Strap Line
QC Lab
Washing & Preparation
- Friction + hot wash; label/glue removal
- Density separation & drying tunnel
- Throughput: 800–1,500 kg/h (per line)
Shredders & Granulators
- Double-shaft primary shredder
- Secondary granulator: 6–12 mm screen sizes
- Metal detection & contaminant traps
Extrusion & Pelletizing
- Single & twin-screw extruders with venting
- Melt filtration: 80–200 mesh
- Underwater / strand pelletizers
Pallet Molding
- Injection / compression tooling
- Sizes: 1200×1000, 1200×800, custom
- Nestable / rackable, anti-moisture designs
PET/PP Strapping
- Widths: 9–19 mm; thickness: 0.5–1.2 mm
- Embossed / smooth finish, color options
- High tensile / low elongation control
QC & Lab Testing
- MFI, density, moisture, colorimetry
- Tensile testing (straps & samples)
- Batch traceability & COA on request
Typical Technical Parameters
| Line | Material | Throughput | Key Controls | Output |
|---|---|---|---|---|
| Extrusion (Twin) | HDPE / PP | 600–1,000 kg/h | MFI, filtration 100–200 mesh | Pellets (black/natural) |
| PET Strap Line | PET flakes | 200–400 kg/h | Tensile / elongation spec | PET strapping |
| Pallet Molding | HDPE / PP | Cycle-time optimized | Dimensional QA | Pallets (1200×1000 / 1200×800) |
Figures are indicative. Final specs provided after material assessment & testing.
Quality Assurance & Testing
Material consistency and product performance verified at every stage — from incoming scrap to finished goods.
-
1
Incoming Inspection
Source verification, visual check, moisture screening; non-conforming lots quarantined.
-
2
In-Process Control
MFI & density checks, filtration mesh validation, color delta-E monitoring.
-
3
Final QA
Tensile & elongation tests (straps), dimensional/stiffness checks (pallets), pellet uniformity.
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4
Documentation
Batch traceability, COA on request, export-ready specs & MSDS where applicable.
Typical Laboratory Tests
| Category | Test | Applies To | Notes |
|---|---|---|---|
| Material | MFI (Melt Flow Index) | HDPE / PP / PET Pellets | Spec per order; used to tune processing. |
| Material | Density / Moisture | Flakes & Pellets | Moisture kept within processing limits. |
| Color | ΔE Colorimetry | Pellets / Finished Parts | Batch-to-batch consistency control. |
| Mechanical | Tensile / Elongation | Strapping Bands | Meets tensile spec; low elongation variants available. |
| Dimensional | Tolerance & Stiffness | Pallets | Export sizes (1200×1000 / 1200×800) and custom molds. |
*Standards above are illustrative; final COA and compliance documents are provided per PO and region.
Capacity, Lead Times & Logistics
Consistent output with clear timelines and export-ready documentation.
Pelletizing
600–1,000 kg/h
Twin-screw lines (typical)
PET Strapping
200–400 kg/h
Widths 9–19 mm, 0.5–1.2 mm
Pallet Molding
Cycle-time optimized
1200×1000 / 1200×800 / Custom
Operations
24/7
Shift-based planning
1
Spec & Confirmation
Material grade, dimensions, color, testing requirements.
2
Production Slot
Typical start within 10-14 days after PO & Payment Received.*
3
Manufacturing
Run time depends on volume & testing plan.
4
QA, Packing & Dispatch
COA on request, export docs prepared.
FOB / CIF / DDP (as agreed)
Sea Freight Palletized
ISPM 15 Exemption (plastic)
HS Codes Provided
MSDS / COA on Request
Primary Regions
Asia, Middle East, Europe, U.S.
Dispatch From
Indonesia (factory) with Singapore export oversight
Docs
Invoice, Packing List, B/L, Form(s) as applicable
*Lead times are indicative and confirmed per PO and capacity planning.
Operations Gallery
A look inside our recycling and manufacturing lines.
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Need Capacity Details or a Production Slot?
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